Kilns & Firing field guide

How to Keep a Kiln Firing Log (With a Free Template)

What to record for every bisque and glaze firing — program, load, witness cones, time, cost and results — and how to read the log to fix uneven or slow firings.

By ClayCalc Editorial 8 min read

A kiln log turns every firing into evidence. Without one, a crazed glaze or a pale cone 6 load is a mystery; with one, it is usually two lines of arithmetic away from an answer.

Short answer: for every firing, write down the kiln, the program you ran, what was in each shelf, the witness cones you placed and how far they bent, how long the firing took and what the ware looked like when you unloaded it. Keep the entries in one place and compare them firing to firing.

Why keep a kiln log at all?

A controller remembers the program, not the result. The same program fires differently as elements age, as the load gets heavier, and as the kiln moves from a cold garage in winter to a warm one in summer. A log is how you notice those changes before they cost you a load.

It also answers the questions potters ask after a disappointing firing: Was it the glaze or the kiln? Was the top shelf colder than the bottom? Did the firing take longer than usual? You can only answer those with records from the firings that went well.

What to record for every firing

FieldExampleWhy it matters
Firing number and date#47 · 3 NovLets you refer to a firing from a piece's notes
Kiln and type of firingStudio kiln · glazeBisque and glaze results are not comparable
ProgramRamps, target temperature or cone, holdsThe first suspect when results change
LoadWhat is on each shelf, how fullHeavy loads heat and cool more slowly
Witness conesCone 5 · 6 · 7 per shelf, and the bendWhat the ware actually received
TimeStart, peak, total hoursLonger firings point to tired elements
Energy or feeMeter readings or the firing service feeReal cost per firing and per piece
ResultsBy shelf: good, crazing, pinholes, under-firedPatterns appear only across firings

Witness cones: the most useful line in the log

Pyrometric cones measure heatwork, the combined effect of temperature and time, which is what your clay and glaze respond to. A thermocouple measures only temperature. That is why two firings can reach the same number on the controller and still give different results.

The common practice is a cone pack of three: a guide cone one number below your target, the firing cone, and a guard cone one number above. For a cone 6 glaze firing that is cones 5, 6 and 7. A correctly fired cone has bent until its tip is level with its base. Place one pack on each shelf where you can see or reach it, and record the bend of each cone after the firing — for example "5 down, 6 at 3 o'clock, 7 standing".

Orton's chart gives the temperature at which each cone bends for three heating rates; for cone 6 at 60 °C per hour over the last 100 °C, it is 1222 °C (2232 °F). The full table is on our cone chart and temperature calculator.

How to read the log: three patterns worth spotting

The top shelf is always a cone cooler

If the guard cone on the bottom shelf bends while the firing cone on top barely moves, the kiln is uneven. Many controllers have zone control or offsets; otherwise, put the glazes that tolerate a little less heat on the cooler shelf, or add a short hold at peak and check the next log entry.

Firings are slowly getting longer

When the same program takes longer to reach peak over several months, the elements are usually wearing out. Kiln makers publish the resistance of new elements; measuring and recording it every few months tells you when to replace them, before a firing stalls short of temperature.

One glaze fails only in full loads

Heavy loads cool more slowly. A glaze that looks right in a half-empty kiln but turns matte or crystalline in a packed one is responding to the cooling, not the peak. A controlled cooling segment in the program is often the fix — and the log is how you prove it.

A simple paper template

If you prefer paper, keep one page per firing and fill it in at three moments: when you load, when you start, and when you unload.

Firing # / date:Kiln: Bisque / glaze:Target cone: Program:Hold: Start time:Peak time: Meter start:Meter end:
ShelfWhat was on itGuide coneFiring coneGuard coneResult
1
2
3
4

Add the cost while you are at it

If your kiln has its own meter, or you know its power rating, the log can also tell you what each firing costs. Multiply the kilowatt-hours used by your electricity rate; the kiln firing cost calculator estimates it from the kiln's power and the firing time. Dividing by the number of pieces gives a firing cost per piece, which belongs in your prices — see how to price pottery.

Sources and further reading

Frequently asked questions

What should a kiln log include?

For each firing: the date and firing number, the kiln, bisque or glaze, the program (ramps, target cone or temperature, holds), what was on each shelf, the witness cone bend on each shelf, start and peak times, energy use or firing fee, and the results by shelf.

Why use witness cones if the kiln has a controller?

A controller measures temperature; cones measure heatwork, the combined effect of temperature and time that clay and glaze respond to. Two firings can reach the same controller reading and still give different results, which the cones show.

How can a kiln log show that elements need replacing?

If the same program takes longer to reach peak over several months, the elements are usually wearing. Recording firing times and the element resistance measured every few months shows the trend before a firing stalls short of temperature.

Use these calculations with the procedure

Editorial note

Found a source or calculation that needs correction?

See how formulas are selected, how changes are recorded, and how to send a reproducible correction in the ClayCalc methodology.

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